Showing posts sorted by date for query olympiad. Sort by relevance Show all posts
Showing posts sorted by date for query olympiad. Sort by relevance Show all posts

Tuesday, July 20, 2021

Forward into the past*

Among my modest stable of velocopedal conveyances, there is a little gem I picked up a few years ago on Craigslist for $175. It is a 1986 Fuji Allegro, a prime example of late Bike Boom Japanese production; toward the lower end of Fuji's product line, it featured a proprietary triple-butted lugged "Valite" steel frame outfitted with a typical mix of components from Nitto, Suntour, Sugino and Dia Compe. All the great pre-Shimano Asian names. I used the bike as a commuter for about six years, but after a job change a couple of years ago, the ol' Allegro kind of fell into a bit of neglect. As I have been doing some work on my primary bike, I figured I'd go ahead and gussy up the old Fuji while I was at it.

1986 Fuji Allegro
1986 Fuji Allegro
Off the factory floor the Allegro featured typical-for-the-time stem-mounted friction shifters, extension or "suicide" brake levers and foam handlebar grips. All the hallmarks of cheap mass-production bikes of the times. Yikes! The unfortunate choice of such "fashionable" components obscures the underlying quality of an otherwise fairly well-made bike. 

Judging from the sticker at the base of the seat tube, my Allegro was originally sold by the Killeen Bicycle Center of Killeen, Texas. And from the looks of it, somebody rode the snot out of it. There is a groove worn into the front derailleur where somebody seems to have routinely failed to trim it after shifting to the smallest cog on the rear cluster. To its credit, the bombproof SunTour ARX derailleur still works just fine regardless, as do all the components on the bike. By the time I got it, there was a suede Selle San Marco saddle (a Concor?) on it but otherwise it seemed to be in more or less original. The guy who sold it to me, a prodigious Craigslist bike-flipper, had moved the shifters to the downtube, ran some new cables and generally cleaned it up a bit, but it still had the original wheels, foam grips and pedals, or reasonable facsimiles thereof.     

When I took stewardship, the first thing I did was replace the single-pivot side-pull Dia Compe brakes. I replaced them with much better looking Gran Compe 610 center-pulls, though in honesty they don't work appreciably better. But they look fantastic and at the time I was plunging headlong toward the Jan Heine abyss. I swapped the suede saddle for a new-at-the-time Brooks Cambium, put on some Velo Orange fenders, attached a Pletscher rack on which to mount some saddle bags and in so doing created a pretty dependable commuter that served me quite well for a few years. Though after getting mistreated and neglected for the better part of a decade, it seemed a good time for a bit of an overhaul. But where to start?

Panaracer Pasela 27 x 1 1/8 tires
Panaracer Pasela 27 x 1 1/8 tires

Wheels

Those super-long valve stems are protruding from a newly acquired set of wheels. The original wheels had seen better days, with grinding bearings in the hubs, rusty spokes and brake surfaces that were gouged and gritty. Given my recent positive experience putting new wheels on my main bike, I figured I'd start there. 

Quality 27 inch wheels are a bit hard to come by these days. A lot of people would take the opportunity to convert to a 700c wheel, and believe me, I was sorely tempted. Or I could have picked up a nice, shiny set of 27s from Velo Orange, if I got lucky enough to grab 'em during the occasional windows during which they are in stock. In the end I went simple and bought an inexpensive Wheel Master Weinmann LP18 Wheel Set from Amazon.com. $154 for the set. Nothing to write home about, but the rims are relatively straight, the spokes aren't rusty and the hubs don't grind, so they should be an improvement on the 35 year old hoops that were on it; and these seem to be fairly sturdy and well built. I picked up a new six speed 14-28 tooth Shimano freewheel, a new chain and we were off to the races. 

Tires

Quality 27 x 11/8 inch tires are difficult to come by these days too, but fortunately the geniuses over at Panaracer are still making them. The tread on the Pacela Protite tires runs to the thick side, but the rubber compound feels great and the sidewalls seem light and supple compared to the Kenda tires I had on it before. Of course they cost twice as much, but I am finding that it's well worth investing in quality rubber. 

Brakes

And I left on the Gran Compe 610 bridge-mounted center-pull brakes I bought for the bike when I first got it. The brakes suck compared to the direct-mounted center-pulls on the Velo Routier, and they make me understand why manufacturers eventually abandoned the design in favor of dual-pivot side-pulls, but they look so good on the bike that I left them. I put in some Kool Stop salmon pads which help a bit, but the brakes still suck. Ah, vanity...

Gran Compe 610 Center-pull brakes with Tektro straddle cable
Gran Compe 610 Center-pull brakes with Tektro straddle cable

Cockpit

If you followed the saga of the building of my Cycles Toussaint Velo Routier, you know that during that build I abandoned the kit's handlebars and stem, instead scavenging the Fuji's Nitto "Young" stem and Nitto B114 "Olympiad" handlebar. At some point I always intended to move the Fuji's cockpit back from whence it came and install a new Soma Fabrications stem with a Velo Orange "Course" handlebar I picked up a few years ago. But, I've become quite fond of the 70 mm stem and relatively short reach Nitto handlebar, so I left them on the Velo Routier and installed the Soma/VO rig on the Fuji. The reach on this combination is quite a bit longer than the original setup, but I use the bike for shorter efforts and it just looks so damn cool I think I'll leave it. 

1986 Fuji Allegro w/ Soma stem and Velo Orange "Course" bars

Velo Orange doesn't offer the bar anymore, which was basically a re-imagining of the classic Maes Parallel anymore, which is a real shame. They seem to be following the Crust model of funky, "modern" gravel-informed bars, along with disk brakes. (Don't get me wrong; I love Crust and if they ever produce another Lightning Bolt or Romanceür with cantilever brakes, I will snap one up as sure as Bob's your uncle. But the Crust guys ride bikes primarily off-road and like their handlebars super-wide which offends my admittedly retrogrouchy aesthetic sensibilities). I better pick up one of the classically styled Randonneur bars while Velo Orange still makes them, since they've now introduced a goofy looking "Nouveau Randonneur" featuring ultra-shallow drops and extremely short reach and look nothing at all like an actual Randonneur bar. Pretty soon their bikes will all look like Specialized gravel bikes, only with vaguely french sounding names. 

Levers

I mounted the DiaCompe Touring Brake Levers with QR that came with the Velo Routier DIY kit. I initially rejected the notion of using these levers with their swoopy cables. Even too retro for me. The original levers that came on the Allegro were aero, meaning the cables exited the hoods under the bar tape like more "modern" brakes. But the original levers (which weren't the original levers, but a weird looking set of white levers) got seriously scraped up in a minor fall I took a few years back and I figured I'd go ahead and install the ones supplied by Cycles Toussaint. I had bought some brake lever cable adjusters shortly after getting the DIY package (they were left out of the original shipment of my new bike), so I went ahead and used the DiaCompe touring levers. And man, I'm glad I did. They're great. The hoods feel terrific in the hand, the cables with their shiny braided finish look just great, and notwithstanding the somewhat inadequate brakes they actuate, they work really well.

Finally, I wrapped the bars with Cinelli cork tape which has become my go-to colorway on classically styled bikes with brown appointments. I just think it complements the gumwall tires, the brown brake hoods and the leather saddle in a way black just doesn't. 

But do the handlebars have Prosecco corks for bar-end plugs? you ask. You're goddamn right they do!

Prosecco cork bar-end plug
Prosecco cork bar-end plug? Check!

Perch

Astute observers will note I installed the recently abandoned Brooks B-17 Imperial I dumped from my primary bike. I recently read a kind of negative review of that model by the esteemed Brooks at the Retrogrouch. He noted that he thought maybe the factory-installed laces may be keeping the saddle from flexing the way a standard B-17 does. So I have removed the laces and I'll give it another shot. The Fuji won't get long rides like my other bike, so maybe over time the Brooks will do what they are supposed to do and become my favorite saddle ever!

So the bike is back in ride-able condition and has had some noteworthy improvements made. Now the only thing it really needs is a new bottom bracket. I noticed while giving it a good clean that there was some pretty serious wiggling around down there. Despite having developed a large amount of confidence working on a nearly every other component of the bike, there are two areas I'm still hesitant about: head sets and bottom brackets. So I'll take it into the guy and get that swapped out. After that, all there is to do is work out the luggage. I'll probably put on a rack or basket to make it more practical as a flipflop / around town / grocery getter. But that will be another adventure altogether. So stay tuned... 


 * That's right, folks, I'm a Firesign Theater fan.

Monday, June 1, 2020

Avenue de la Republique, Nice, France

Urago hand-made French 10-speed bicycle
There is what I believe to be a 1974 Urago bicycle in my garage. It was my number one riding buddy Z's college bike, and when retiring to the more forgiving climate of the American Southwest last year, he elected to leave it in my hands rather than transport it.

For a variety of reasons, not the least being that it is at least six millimeters too large for me, am not really able to ride it. But even if it was the right size, I probably wouldn't because the beautiful, handmade French frame has been the victim of a vengeful ex-wife with a ball peen hammer. Hell hath no fury. The Urago unfortunately exhibits wifey's handiwork in the form of prominent dents on the top tube and a creative yet obviously amateur red, white and blue spray painted "fade" finish Z applied in an attempt to cover the damage. Too bad. So not only will I never ride this bike, but it seems unlikely anyone will. The top tube would have to be replaced, which is possible, given that it's a lugged frame, but I can't see anyone investing the money to resurrect this particular bike. I certainly wouldn't.

I will nevertheless cherish and make useful what parts I can, and hope to maintain at least some parts as mementos of the decade or more Z and I rode together.

Mafac "Racer" center-pull brakes
Most of the components are nothing particularly special. The drive train was obviously overhauled in the late seventies or maybe early eighties, replacing what were almost certainly a mix of Simplex and Spécialités T.A. with 10-speed Shimano 105. There are still some leftovers from the original build, including some cheap looking Simplex shift levers and a great looking Pivo stem. I will definitely scavenge these parts, though I can't imagine actually using them. I'm never going back to a 5-gear rear cluster, and there's a possibility that the the Pivo is one of the notorious French "death stems". Even if it's not dangerous, the Pivo is probably too long for me, and would likely only fit an antique handlebar - like my mid-80's Nitto Olympiad. So I likely won't use these parts, but couldn't bear to get rid of them.

The parts I'm eager to scavenge, and am most likely to use are the brakes. Typical of European bikes of the time, the Urago came with MAFAC "Racer" center-pull brakes, mounted on a plate to the bolt hole in the middle of the fork crown. That was pretty standard during the bike boom. The "Racer" was not the top of MAFAC's line, but according to both Sheldon Brown and Jan Heine, they are still among the best brakes ever made, especially when direct-mounted to dedicated braze-ons like I have on the Velo Routier. The plastic parts are beyond their prime, but everything else is probably as good as ever. Fortunately, Rene Herse sells a rebuild kit for MAFAC brakes that replaces the plastic bits with brass and will generally rehabilitate the brakes. The Diacompe 750s now on my Velo Routier work just fine (my next post will likely be about them) and there's no need to swap - but c'mon, MAFAC.

MAFAC Brake Levers with OEM "gum" hoods
I'll probably take the MAFAC branded brake levers too, but I'm not sure I'll use them any time soon. I really love the Origin 8 Classiq aero set I have with the brown hoods and the drillium levers. But I'll toss 'em in the box and see if a need ever arrives. I'll probably want to pick up some hood covers from Velo Orange while I'm at it - I can't believe they'll be around forever and the originals are pretty well dry rotted.

The other thing I'll probably scavenge from the Urago is the wheels. They're 27 inch wheels like the ones I have on my Fuji, though they look to be in a lot better shape. I'll have to see if the hubs will accommodate the two extra gears (the Fuji is an '86 14-speed while the Urago is a '74 10-speed), but I think they should, and this will buy the old rice-cranker a few more years until I have to decide whether to convert to 700c.

Center-pull cable guide, "DEPOSE"
There's also a cheap but intriguing cable stay that reads, "DEPOSE". I presume the word is  dépose meaning to "take down".  I'll definitely keep that, though I'm not sure it would work on most modern bikes or that I'd ever need to use it.

As the weather warms up I'll probably get out the Dremel and try to polish up the Racers. I've got a new stem and handlebar I've been wanting to install on the Vélo Routier and I really should put the Fuji back in working order - I scavenged it for parts during the Routier build and have never really put it back together. So as the weather gets nicer I'll probably pull out the bike stand and tend to a couple of these pandemic projects. Right after I clean the gutters and do all the pruning and lay down some mulch. Oh, fuckit, I think I'll just go for a ride instead...

Monday, April 15, 2019

Velo Routier at 1,100 miles

Spring has sprung as they say. Though winter saw some miles on the bike, they were far too few, so now that it's warming up it's time to get out on the road to get the cycling season really going in earnest. But before setting out this weekend I thought I'd spruce up the Velo Routier with a new colorway for the cockpit. I had originally intended to swap out the stem and handlebars too, but I bought a Nitto Technomic which was just too long for my short headset (I ride a 51cm frame). The Rivendell guys would probably approve, but I find super-long stems on road bikes a bit clownish. 

So until I get a new stem, I've stuck with the original Nitto "Young" stem and Nitto B114 "Olympiad" handlebar I swapped from my 1986 Fuji Allegro, simply adding new brake levers in brown with matching Cinelli in "corky" bar tape. As I was re-wrapping the bars I elected to add a bit of gel along the top of the bar, particularly at the bend, where my hands tend to spend the most time. 

Velo Routier in brown!
I like the brown brake hoods better than the black ones I had before. Both are made by Origin 8, but the brown version, "Classique" has more of a Campagnolo shape I much prefer with the added aesthetic bonus of drilled levers. $34 for the pair. In retrospect, I can't believe how much money I've spent over the years on integrated indexed "brifters" and associated parts. Yes, I get why racers want them, but for the rest of us? Friction shifting is more reliable, repairable and yes, affordable. 

Cycles Toussaint Velo Routier Version 2.0
The inaugural ride confirmed that the new brake levers, tape and gel were a good choice. All feels nice and cushy and my inner retrogrouch loves the look. It gives me nice flat ramps which provides lots of positions for my hands. I'll probably still swap out the cockpit for a Soma Fabrications Sutro stem and a Velo Orange Course handlebar the next time I'm ready to re-wrap. That'll let me get the bars just a tiny bit higher (roughly even with the saddle) and give me that classic Maes parallel look. It may also pull the shifters back toward me a skosh. 

I should say that I spent a bit of the ride fighting the horizontal dropouts. So that kind of spoiled what would otherwise have been a delightful, spring ride. For some reason (probably because I'm such an immensely powerful cyclist) the skewer repeatedly kept slipping, letting the wheel go askew and the tire rub against the chain stay. I assure you I had the quick-release as tight as I could make it. I could barely get it open to re-position the wheel. I'm not really sure about the optimum position of the axle in the dropouts and I have them close to the front. I will probably pull them back a bit, but I'm tightening the quick-release as tight as I can and it still keeps letting go. I'll figure it out, but it's kind of a pain. 

Horizontal dropouts.
Cycles Toussaint says of Version 2 of the Velo Routier, "instead of vertical, the Velo Routier 2.0 will have adjustable horizontal rear drop outs which will allow for internal hub and fixed-gear builds." I guess it's possible that someone has done this. Certainly one of the owners has done it. But I can't find many examples online. I'm sympathetic to the challenges of getting such a bike produced, but I wish they would have put the horizontal dropouts on the "fixie" version without the braze-ons and just left the road version with the much more sensible vertical dropouts as on Version 1. 

Thursday, May 24, 2018

Ride Report - Cycles Toussaint Vélo Routier v2

Read the entire story of the research, acquisition and assembly of my new Cycles Toussaint Vélo Routier v2.
Cycles Toussaint Vélo Routier V2.

The Ride

After the now months long process of researching, buying and assembling a new bike, my "new" Cycles Toussaint Vélo Routier v2 is ready to ride. Despite projected temperatures in the high 80's accompanied by soul crushing humidity last Sunday, I set out on a planned 50 mile ride, more or less my normal weekend ride. After a 4 mile scamper up to the Forest Glen Metro station, I met up with one of my close riding buddies and we set off toward Olney, Maryland.

I don't think I made it another 500 yards before the front derailleur cable slipped, leaving me with only the small chain ring. I stopped and made what I thought was a valiant attempt to snug the cable back up, but I just couldn't get it tight enough to pull the derailleur to the big ring. Now I don't know about you, but though I like a nice high cadence as much as the next guy, the prospect of spending four hours in the saddle trying to keep up with a buddy on a fly weight carbon fiber racing bike with only a 30 tooth chain ring has only limited appeal to me. I had the 11 tooth cog in the rear, but my buddy was turning over a 52 tooth ring, pulling 22 more inches of chain than me with every peddle stroke. My heart was beating like a hummingbird's as I tried to keep up something like 120 RPM just to maintain 15 mph on the flats. After about 16 miles of spinning my brains out, I bid my buddy adieu and headed back toward the Bartlecave for a little visit with my Park Tools 4th Hand.

After a couple of miles of plodding along at a somewhat leisurely pace, it occurred to me that although I couldn't get the cable tight with my feeble hands, I had a newly installed cable adjuster on the down tube that might provide the necessary leverage. And sure enough, a couple of turns of the adjuster and that derailleur popped right up on the big ring just like it's supposed to. Who woulda' thunk it? So though my buddy had rolled off into the distance, I'd still be able to get my ride in without having to go home and futz with the bike.

I'll take the opportunity here to point out that the front derailleur has caused me a fair bit of anxiety from the beginning, as it is a super tight fit with the crank arm. Even adjusted as well as I can, the derailleur makes contact with the crank arm on every revolution, so every time I shift up to the big ring I have to back the derailleur off a hair to keep the crank arm from scraping. Not a big deal, and I'm sure it will eventually become a natural action to just "trim" after each shift, but it hasn't yet become a habit. I seem not to be alone in this - my buddy Phillip Cowan notes in a comment to my previous post that he ultimately decided to do some creative derailleur cage bending to get it to work right.

Nevertheless, having more or less sorted out the front derailleur, it was time to do some riding, to get a feel for this new bike, to start to understand what, if anything, is different between a low trail 650b bike and the more common race-inspired bikes I have been used to riding. Uncertain about whether I would encounter any further technical challenges (I am pretty new to bike wrenching), I decided to stay close to home. So I plotted a course down Rock Creek, where I could test the bike over a variety of terrain. Unfortunately, I had forgotten that the park road is closed at the exact section of the road I was planning to use.


Not to worry. Though no Magellan, I know the roads around there fairly well and would just make a detour through Takoma Park over to Sligo Creek to make a nice loop with plenty of climbing and descending to give the Routier a thorough workout. Though I got a bit lost, I eventually had a lovely, if sweaty, meander through the hilly streets of Takoma Park, up the lovely, cool Sligo Creek valley and then back home via upper Rock Creek. According to the Garmin it was 51.01 miles in 4 hours exactly with an elevation gain of 1,813 feet. With an average moving speed of 13 mph, it was a bit slower than my normal, but remember I was working with a very small gear for the first third of the ride. Altogether it gave me a nice introduction to the Vélo Routier. 

First Impressions

I have to caveat my impressions of the Vélo Routier v2 with the acknowledgement that in acquiring this bike I am making a serious conscious change in my expectations of what I want my bicycle to do. The last bike I bought was a Trek Madone, among the raciest of carbon fiber racing bikes available. I think it weighed under 16 pounds (without pedals or bottle cages). The Vélo Routier is steel and comes in around 28 pounds (with fenders, a rack, pedals and bottle cages, but without the Acorn handlebar bag which probably adds another couple of pounds). The VR has low trail geometry to accommodate a handlebar bag, fat tires and a friction drive train. Nearly everything about it is diametrically opposed to the Madone. Intentionally so. After years of riding impractical race bikes, I am getting to be more interested in being comfortable over long rides, able to carry the kinds of supplies that support such long rides and less concerned about not being passed by the shaved leg boys in their aero helmets. I now lean more toward Grant Petersen than the Velominati. I still like a little woo hoo when I ride, but it's not the main point anymore. So I'm open to taking a new direction, and I want to see if the low trail approach is it.

The other caveat I'll put out there is that a bicycle is a complex machine made up of a variety of different parts, many of which can have a profound effect on the performance of the bike. Is the ride less buzzy because the frame is steel or the angles are slack or because the tires are wide or because they have supple casings? Of course I have no alternative but to talk about the bike as a whole, but the particular attributes could come from any of a number of little choices I made along the way about components or configuration. My bike is made up mostly of the parts shipped with the DIY Kit, but as I have documented in these posts, I swapped out a few significant pieces here and there and had to modify some others to make them work. Your results may vary.

Handling
Low trail geometry is kind of the main point of this bike and I think it contributes significantly to my initial impressions, so I'll start there. The first thing I noticed was that the bike is super responsive to even subtle rider input. Low trail steering seems to be done more with the hands than with the hips, unlike mid and high trail bikes on which steering is done more with body lean. That's great because even at the apex of a turn I can adjust my line. But it also means that steering takes constant attention. In order to get the bike to track in a perfectly straight line, I have to keep my body, and especially my hands steady. Rocking my shoulders rocks the bike. Shifting my weight on the handlebars makes the bike weave slightly. Looking over my shoulder makes the bike drift off its line. It's a subtle but important characteristic that encourages me to try to ride with zen-like stillness.

My next impression, and this may have to do with the 38mm Pari-Moto tires -- their greater width, their grippy rubber, the file tread pattern, or their lower pressure -- is that the bike feels much more planted to the pavement than my skinny tired racing bikes (FYI, I generally favor 25mm Continental Gator Skin tires for most of my skinny tire riding). It feels like I could be scraping the bottom bracket bolts on the ground before the tires' traction gives out in a turn. And that planted feeling came on the first day of dry weather following a solid week of sometimes violent rain storms. There was plenty of water, mud and wet leaves on the ground.

The bike also descends with a surprisingly solid, dependable feel. I mean rock solid. This too may be attributable to the larger contact patch of the 38 mm tires. Or the bike's geometry - it has a bit longer wheelbase than my racing bikes. I'm not sure. Anyway, combine the solid, wobble-free descending with the ability to alter trajectory mid-course and you've got a really confidence-inspiring package. 

Reach
There is another characteristic of the bike related to geometry that is worth commenting on and that is reach. While the effective top tube seems to be just about the same as my racing bikes (~530 mm) I thought the higher stem would give me a more upright riding position. But I find that I'm pretty stretched out when my hands are on the hoods. I suspect it has to do with the 70mm stem and Nitto Olympiad handlebars I swapped from my Fuji. But even that cockpit took out nearly 50mm or about 2 inches or forward reach from the stock stem and bars supplied with the DIY Kit. Modern race bikes tend to have very short reach and drop compared to "classic" bikes, so this may be just me getting used to a new cockpit. But I have the feeling I could go with an even shorter stem and a handlebar with less reach. Without brifters, I'll likely spend more time with my hands in other locations than the hoods, so this may not prove to be a problem at all. I'll give it some time and see how I get along with it before making a decision to try a new handlebar/stem setup.

Speed
Okay, it's probably 15+ pounds heavier than the bike(s) I'm used to riding. It has substantially heavier wheels that are bound to take longer to get rolling and they're smaller so each revolution is fewer inches of circumference, right? So it's going to be slower all around than a fly-weight carbon racer. It's not going to lunge off the line and each pedal stroke up a hill is not going to propel the bike forward like an eager steed desperate to be unleashed. That is a given. But the question in my mind is how much speed have I sacrificed in this transition?

The bike does feel a bit slow to get going and when it's up and rolling I never had the sense of flying along effortlessly; what Jan Heine would call "planing". But I'm a bit skeptical about the whole concept of planing anyway. The bike just feels like what it is: a wide tired steel bike. At the same time the Routier doesn't feel lifeless or overly plodding. It feels about the same as my '86 Fuji which weighs about the same, only the Routier has appreciably better gearing. Still, the Fuji "feels" faster with its slightly thinner 27 x 1 1/4 inch tires.

I wonder how much of my sense of speed is affected by other aspects of the bike's build. Certainly climbing is probably slower just because of the added weight, but on flat sections and descents I occasionally looked down at my computer and noticed that I was traveling much faster than I would have expected, pretty much in line with my other bikes. And my overall average speed, given the mechanical issue and unexpected detour, wasn't all that slow for me. Is the Vélo Routier really much slower than my racing bikes? Or does it just "feel" slower? Do I just associate the feeling of speed with the jarring ride quality of a super stiff skinny tire racing bike?

The jury's still out on this one. It'll probably take a while for me to come to terms with the exact trade off I've made moving to this bike. I do tend to ride the exact same courses repeatedly through the year, so I should ultimately be able to determine pretty well how much slower this bike is to my others. I'll provide an update after I've had time to accumulate more data.   

Shifting
Okay, I'm just gonna say it. I'm diggin' the Microshift bar-ends. Having primarily used indexed integrated brake/shifters (brifters) and occasionally down tube levers (on the Fuji), making the switch to bar-end shifters was a shot in the dark. I have become frustrated with index shifting over the years, and I definitely wanted to move to friction shifting, but the placement of the levers at the end of the handlebars seemed strange and I wasn't sure I was going to like it. I even toyed with getting an adapter that would let me mount regular down tube shifters up on the stem like they used to do in the 70's. But lots of touring bikes come with bar-ends, so I figured I'd try them first. And for the moment I'm really glad I did. It hardly took any time at all to get used to them, though I still have to do a little more thinking than I did with brifters as I come up to stops. No worries though; I can already tell it'll come naturally before I know it. And the cable routing seems to work with my handlebar bag, so I am very pleased on the whole. 

As for the gearing, that is another change I'm going to have to get used to. I'm used to either a Shimano 105 road triple chain ring (52-42-30) with an 11-27 9-speed cassette or a typical compact chain ring 50-34 with a slightly wider 11-30 10-speed cassette. The Vélo Routier's 46-30 seems a bit low on the top end, but the 11-36 cassette gives oh so much room to move around. I can do most of my shifting in the rear and only go down to the small chain ring when I'm actually climbing. Again, I'll have to change my habits a bit, but I think the system is a good one. That sub 1-1 ratio is a climber's dream. I may be going uphill slowly, but it would have to be one hell of a hill before I had to get off and walk. Kudos to Cycles Toussaint. Not withstanding the somewhat finicky adjustments necessary to get the front derailleur working correctly, I think they've made a really good choice of gearing here.

Brakes
There seems to be a lot of criticism of the Dia Compe 750 center pull brakes. I did find it impossible to make the stock straddle cable hangers work right, but acting on the advice of ace MondoBlahBlah commenter Phillip Cowan, I swapped them out for some Tektro hangers that let me adjust for what seems to be uneven spring tension, after which everything worked just fine. I also swapped the stock brake pads for some Kool-Stop dual compound pads. Jan Heine called the 750s "mushy" in his review of the bike but honestly I don't know what he's talking about. I think the braze-on mounted center pull brakes work every bit as well as the Shimano dual pivot brakes on my Treks (105 and Ultegra). Maybe Jan's beloved Mafac Raid brakes are altogether better than the Dia Compe brakes. Or maybe my Origin8 brake levers are exceptional. I don't know. But the 750s seem just fine to me so for the time being I'll be sticking with them.

Conclusion(s)
My feelings about this bike are sort of complex, so I'll try to break them down.

Is it a good bike? Is it worth the money? Yes. It is a really good, economical version of a very unusual type of bike (650b wheels on a low trail frame). It has all the right braze-ons, though I as I mentioned in a previous post, the frame pump braze-ons don't seem to fit any commercially available pump - a huge disappointment. The quality of the welding seems to be top-notch and the frame seems to be of very high quality. There will always be debate about the horizontal rear dropout; I find it a pain, but not a deal breaker, and I understand that it might help the bike appeal to the wider "single speed" audience, making it a more viable product.

How about the DIY Build Kit? That depends. I am not an experienced mechanic, and I don't have a well stocked parts bin for this type of bike. So for me the DIY kit was an easy way to make sure I got all the essential parts to start with. It was a relief not to have to source appropriate 650b wheels, a needle bearing headset, bottom bracket and drive train parts. For most people who are even tempted to buy a "kit" bike, I presume you have some mechanical aptitude or a desire to learn. In my case it was very much the latter, so the kit was comforting. If you have a pretty solid mechanical capability and the willingness to do some sourcing, I think you would probably be happier getting the frame and putting the build together yourself.

I ended up ditching the stem/handlebar because it didn't fit the handlebar bag/rack setup I wanted. Nothing wrong with the stock setup - that's on me. The kit originally came with just bar-top thumb shifters, but I wrote back to Cycles Toussaint and they happily supplied me with the desired bar end shifters I wanted. So, I ended up a happy customer on that score.

The fenders were a bit of a disappointment. The front fender isn't long enough to provide adequate coverage. With a mud flap it will be serviceable I think. It also wasn't drilled to attach to the threaded fitting on the bottom of the fork crown - it had a riveted tab for connection to the more conventional fork crown center bolt. Velo Orange's 45mm Hammered fenders would almost certainly offer better coverage and more appropriate attachment options. They may not allow for graceful upsizing to 42mm tires, but so what? They would do what they're supposed to do without having to be augmented, which is attach to the bike properly and keep my feet dry.

Now that I've been through the assembly process, if I had to do it again, I think I might be inclined to just buy the frame along with the individual parts I needed, i.e., headset, wheel set (I really like the wheels that came with the set, by the way - the Velo Orange equivalent would easily cost $200 more), and maybe the rear derailleur/cassette combo which is as wide a set of gears as you could want. The front derailleur is a bit of a pain, so I might look for alternatives there. If I had a deep parts bin or other bikes I could scavenge, I would probably take Jan Heine's advice and just build up the bike with spare parts.

Despite all the trouble and the couple of disappointments along the way, I am extremely happy with this bike. It's still very much in the break-in phase, and I continue to wrestle with the derailleurs, but everything else has come together as well as might be expected. It's a special bike at a very modest price. I sincerely hope the Cycles Toussaint guys can make a go of it, though this is obviously a passion project for them, and I imagine it will be tough to make any money on such a niche product. I wish them luck and sincerely hope they succeed. After I've had more time in the saddle, I'll do a longer term review.

Recommendation
For the record, my hopefully constructive suggestions for Version 3 would be as follows:
  • Provide barrel adjusters with the brake levers. Mine came without them which rendered the levers useless. I had a set of serviceable levers in my parts bin so I didn't bother reaching out to Cycles Toussaint about it. I'm sure they would have made good. Not including them with the kit just looks like an oversight in quality control.
  • Make sure the pump braze-ons, even on the small frames, fit the Zefal Lapize. If they don't fit the most popular version of that style pump, take 'em off.
  • Offer better fenders. Make sure the fronts are long enough and that they are drilled properly to fit on your frames, i.e., the threaded fitting on the bottom of the fork crown and the seat stay bridge. Though I made them work with my trusty drill, neither was right out of the box.
  • Offer the horizontal dropout as an optional, not standard feature (I know, I know, production volume limitations).

Monday, April 2, 2018

The Front End

Previously on MondoBlahBlah... or...

Read the entire story of the research, acquisition and assembly of my new Cycles Toussaint Velo Routier v2.

Hey, that looks kind of like a bike
So now the frame and fork I bought is assembled into a frame set. It's easy enough to hang some wheels on it, stem and handlebars, put on the brakes, jam the seat post into the frame and put a saddle on it. Now it's starting to look like a bike. This is the first time I'm able to actually straddle it and make sure it's going to fit. It looks like the fit is perfect - like a proper bike with a proper diamond frame. Not a compact "modern" bike with a meter of seat post and a "slammed" stem, but a beautifully proportioned bike with the handlebars right around the same height as the saddle. Visually graceful, with classic lines and elegant curves. Will it feel as great as it looks? We'll have to wait until the build is complete to find out, but I generally find that what looks right tends to be right. Time will tell.

The Cockpit

I haven't run the cables yet since I'm still waiting to see what my buddy Angus has in store for me after I nagged him about the inappropriateness of bar-top thumb shifters on a classic road bike. Also, before I complete the drive train, there are a few things up at the front of the bike that I want to work out, since they are central to the entire concept of the 650b Randonneur style bike and they are all interconnected; the front rack, the stem and bars and the front fender.

The Front Rack
No way around it - low trail rando-style bikes are supposed to have delightful handlebar bags sitting on little racks attached to the forks. That's practically the whole point. Cycles Toussaint doesn't include a front rack with the DIY build kit, which is just as well, since I'm not crazy about the rack they designed for this bike anyway. And besides, like just about everything else on these bikes, each rider is likely to have their own preference anyway. I know I do.
The Velo Orange Rando Rack
w/ integrated decaleur

When I set up my '86 Fuji, I installed a nifty little rack that Dia Compe designed to bolt onto its 610 Center-pull brakes. It is an ingenious design and in concert with a solid decaleur that stabilizes the load and distributes the bag's weight appropriately, it would probably work really well. Unfortunately I never quite got around to installing a decaleur, so the bag's weight tended to lean forward on the rack which ultimately caused the mounting tabs to snap. D'oh!

So for the Velo Routier I have decided to go with what seems to be the easiest solution to a solid, stable handlebar bag solution - Velo Orange's Randonneur Front Rack with Integrated Decaleur. The integrated decaleur means I don't have to figure out how to mount a separate decaleur on the bike. I don't have to worry about getting the height and depth right. I don't have to decide whether to use a stem mounted unit or a headset mounted unit. If the rack fits the bag and it fits the bike, I should be good to go. At least that's the idea...

Handlebars and Stem
Pre-fab cockpit from Cycles Toussaint
The Velo Routier DIY kit comes with a pre-assembled 100mm Kalloy stem mounted to a deep drop, round bend handlebar on which Dia Compe brake levers have already been attached. The stem was not going to work because of its proximity to the decaleur/bag. I thought from the beginning that I might want a shorter stem, just to make the riding position more upright, but I figured I'd try what came with the bike before switching. But after placing the front rack in place, I could see that the decaleur would be too close to the handlebars.

Nitto Young Stem / Olympiad Handlebar
Because I am short, the bike's headtube is kind of short, and the 8 inch tall Acorn Boxy Rando handlebar bag comes right up to the bar height or even a bit above it. With the long stem I think it would crowd my fingers. So I've swapped the stem and handlebars for the 70mm Nitto "Young" stem and classic Nitto B114 "Olympiad" handlebar which have about 10mm less drop than the Kalloy bars and about 50mm less total reach. Hopefully the shorter stem and reach of this setup won't be detrimental to the handling of the bike - did Angus and Evan choose the 100mm stem because it's the optimal size for this bike? - I doubt it, since all sizes of the frame come with the same length stem.

I was initially going to just swap out the 100mm Kalloy stem for the Fuji's shorter 70mm Nitto stem and keep the Kalloy handlebars but it turns out that contrary to the Cycles Toussaint website, the handlebars need a 26mm clamp, while the Nitto is a 25.4mm. Though annoying, it's understandable - most new handlebars are 26mm. So I ended up moving both the stem and bars. The fit is pretty good around the handlebar bag, but the bars are too narrow for me at 40cm. To get where I think I want to be, I may have to go with an entirely new setup with a new stem and bar, but for now I'm going to leave it with the Fuji setup and see if I can live with it.

Fenders
What, you might fairly ask, do handlebars have to do with fenders? Well, everything in the front seems to be interconnected in some way. The fenders are ideally attached to the rack which adds additional support for each. And the brakes have to have sufficient clearance to clear the rack strut. So the fender's connected to the rack strut, the rack strut's connected to the decaleur, the decaleur's aligned with the handlebar and stem and the brakes straddle the rack strut. None of this is all that hard, it's just that to get it all right means doing things in the right order and it requires me to have about four hands to hold everything in the right place while the final, essential bolt is tightened. But I've done this part before with the Fuji, so it was just a matter of putting aside a couple of hours to tweak the positions of everything. The key was getting the rack strut bent to the correct position so it wouldn't interfere with the brakes and would attach gracefully to the rack and fender using a single bolt. It's handy to have a bench vise for that bending, but you could do it with some solid pliers or even just leaning on it on the edge of a table.

Yep, starting to look like a bike.
You may notice that the front fender tab is mounted to the front of the crown's brake bolt. I had initially thought it would mount to the rear of side of the crown, but it somehow just didn't fit right that way. It was impossible to get a proper fender line when it was connected there. When I moved the tab to the front of the crown, everything lined right up. Not a huge deal, really, but as a result of that placement, the bottom of the fender lines up just above the axle of the crank set. I'm just going to go out on a limb and guess this arrangement will lead to some pretty damp tootsies on that first wet ride. I probably better just think in terms of getting some mud guards right away and I should probably get the long ones.

For those of you who have never installed a set of fenders like this before, here's a pretty good video explaining it. The only thing I will say is that I prefer a slightly more refined finish so I wouldn't use the bolt cutters - I would used a sharpie, hacksaw and file to get the fender struts to the right length and smooth them out so the aren't jagged and sharp. Of course having said that, I'm happy to report that the struts that came with the Cycles Toussaint DIY build kit didn't require cutting at all. I think if the rear dropout was vertical it could have been a bit crowded, but with the semi-horizontal dropout there's plenty of room for the slight excess length of the strut.

Brakes
Cool-Stop brake pads on Dia-Compe 750s
Astute readers may have noticed that I have swapped out the stock Dia Compe brake pads for some Kool-Stop brake shoes and dual compound pads. Hopefully that will add some grip to brakes that are routinely described as "mushy". If the Dia Compe 750s just can't do the job, I'll swap them out for a pair of 1974 Mafac Racers from a friend's old college bike. Jan Heine raves about the similar Mafac Raids as if they are the best brakes ever made. We'll see.

Alright, sure, so now I've got a bunch of components bolted to a bike frame. So what? Can I ride it? No. I still have to install the brake levers, the shifters, put a chain on it, run some cables and figure out how to adjust it all. Only then will it be a bike. I'm still waiting to see if my buddy Angus is really going to send me an alternative to the thumb shifters the bike shipped with, but I'm eager to get this baby on the road, so I may not be able to wait. It looks so much like a bike, it seems a shame to just have it sitting there on the stand in the garage. Spring is in the air and a young man's fancy turns to thoughts of asphalt! Come on man, let's get this show on the road.

So join us for our next exciting episode of Mondo Blah Blah when I install the drive train and hopefully complete the build.